Mine Planning and Design
OptiTek Mining Consulting Ltd. provides mining engineering services with focus on open pit mine planning and design. OptiTek offers value added professional services through design, optimization, and risk analysis of open pit mining and mineral processing operations. OptiTek offers expertise at scoping, prefeasibility, feasibility, and operational level in:
Resources and Reserves
- National Instrument 43-101 compliant integrated resources and reserves estimation
- Scoping and conceptual studies
- Prefeasibility studies
- Bankable feasibility studies
- Geological modeling
- Block modeling – inferred, indicated, and measured resources
- Resource classification – in compliance with National Instrument 43-101
- Final pit limit optimization and relevant geological risk quantification in pit-shell size
- Reserves definition – NI 43-101 probable and
proven reserves
Open Pit Optimization and Phase Design
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Methodology
- The estimated or simulated geological block model is the input into this stage.
- We use Whittle to generate optimal final pit-shells using LG algorithm
- Analysis of sensitivity of final pit-shell to product price using revenue factors.
- Phase and practical push-back design carried out with the nested-pits approach.
- Phase and pushback design using OptiTek in-house optimization software.
- Multiple slope regions with variable slopes based on your geotechnical data.
- Multiple elements, multiple processes, cut-off or cash-flow based ore selection.
- Variable mining and processing costs, capacities, and throughput.
- Detailed reporting of tonnes, grades, value and costs by pit shell, rock type, and process path.
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Benefits
- Maximize profit
- Understand the potential value of the deposit
- Establish the economic viability of the deposit
- Assess options for capital investment and development strategies
- Identify preferred development strategy and capital investment
- Ascertain final probable and proven reserve statement for the deposit
- Analyze expected return on investment, sensitivities and investment risk
Strategic Integrated Mine Planning
- Push-back and phase design
- Mining cuts and polygon definition
- Detailed life-of-mine production scheduling
- Future cash-flows profile
- Cut-off optimization
- Dynamic cut-off grade definition
- Buffer stockpiles
- Strategic stockpiles
- Blending strategies
- Simultaneous optimization of schedule, cut-off, blend, and stockpiling
- Waste dump progression optimization
- Integrated mine planning, dyke construction sequencing, and tailings deposition
- Design pits, waste dumps, ramps, switch-backs, roads, slots.
- Life-of-mine plan within designed pits and push-backs
- Life-of-mine plan with detailed road network
- Life-of-mine plan with truck and shovel hours constraints
- CAPEX optimization
- Multi-mine scheduling feeding multi-processing streams
- Quantify the Impact of grade and geological uncertainty on life-of-mine plan
- What-if analysis of production schedules with varying input parameters
- Quantitative risk assessment of projects using Monte Carlo simulation
- Phases designed by the pit optimization are the inputs into this stage of the process
- OptiTek in-house optimization software is used for long-term production scheduling
- We also have in-depth knowledge of of running tools such as Whittle, XPAC, MineSched, MineMax
- Generate production schedules with near theoretical optimal NPV
- Increase project's NPV
- NPV results are significantly higher comparing to the manual methods and heuristic software.
- Handle multi-element deposits with multiple ore processors.
- Integrate mining and processing.
- Full control over mining-fleet capacity; shovel limits; grade blending requirements
- Control over & head grade requirements; and grade of deleterious materials in planning
- Identify preferred development strategy, capital investment, and expected discounted cash-flow
- Analyze expected return on investment, sensitivities and investment risk
- Use mathematical programming to generate THE SCHEDULE not just A SCHEDULE.
- Improvement in NPV is substantial
Long-term Production Schedule Optimization
Methodology
Benefits
Geological and Grade Uncertainty Quantification
- Geological uncertainty always exists in presence of sparse geological data
- Conditional simulation is a geostatistical technique used to assess geological uncertainty
- We use equally probable block models generated by conditional simulation to quantify geological uncertainty
- The geological uncertainty is transferred into pit outlines and long-term mine plans
- Minimize value at risk of uncertain pit shells, cash-flow profkile, and production targets
- Monte Carlo simulation is used to iteratively recalculate equally likely outcomes
- The outcomes of the project such as tonnes, grades, discounted cash flows are presented as distributions
Methodology
Short-Term Mine Planning
- Compliance of the short-term schedule with the
strategic plan
- Generate minable short-term plans that honors the life-of-mine plan
- Short-term production scheduling - minimize operational costs
- Control all aspects of the schedule or use target-based scheduling algorithms
- Incorporate mining directions, bench lags/leads, face geometry, and location limits
- Schedule ancillary activities such as drilling, blasting, and back filling
- Material movement to stockpiles, processes, and spatially modeled waste dumps
- Blend material from mines, stockpiles, processing plants, and waste dumps
- Include truck-hours and shovel-hours required in the monthly plans
- Control head-grade for major and minor products and also contaminants
- Assessment of transfer of geological uncertainty into production schedules
- Quantitative risk assessment of production schedules and cash-flows
- Preserve the life-of-mine plan value through short-term scheduling